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Products
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•Medium Speed
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Compact Plant
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Tertiary Treatment
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Filtromatic in operation at Chorley WwTW, United Utilities
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Key Features:
• Up to 70% solids reduction
• Optional air scour for enhanced
backwash
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General Description:
The Filtromatic Continuous-Flow Filter is a low-head, multi-compartment,
valveless, gravity filter. It can reduce suspended solids, by up to
70% from waste water. The filter represents a revolutionary advance
in media cleaning technology. Major advantages over conventional backwash
filters include:
Continuous-Flow Design - the design means the filter
is never out of service, even during backwash. Since only one cell
of the filter is backwashed at a time, all other cells continue to
filter water. This means at least 90 per cent of the filter is still
in service during backwash obviating the need for standby filter capacity.
Backwash Indexing - with the Filtromatic filter the backwash mechanism
indexes over each cell individually, sealing off the cell and backwashing
it. The significant advantage realised by indexing over the individual
cells is the fact that all of the media in a given cell is thoroughly
backwashed at the full rate for the full duration of the pump operation.
Vacuum Backwash - this design provides “vacuum
cleaner” action at the top of the bed ensuring uniform backwash
of the filter.
Air Scour - the option of air scour during backwash eliminates the
requirement for chemical dosing, storage, transfer and the associated
costs and health and safety problems.
Valveless Design - there are no intake or filtrate
valves required for the operation of the filter and no shut-off valves
are required for the filter backwash.
Low-Head Loss - the Filtromatic filter can be designed
to operate on a pressure differential as low as 300mm.
Visible Operation - the top of the filter bed is
visible during filtration. Therefore, visual inspection of the media
is possible without filter shutdown.
Modular Design - the filter design permits shipment of relatively
large, totally assembled, pre-packaged filters. This means less site
labour and less installation time.
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Process Description:
The ‘Filtromatic’ filter consists of a sand filter bed,
divided into a series of individual cells. Each cell contains media
and a nozzle plate filter floor.
A feed channel along the full length of the filter tank distributes
flow evenly into the filter bed. Filtered effluent is collected
below the nozzle floor and discharged over a weir at the end of
the filter tank. The void below the filter floor acts as clean water
reservoir, from which the backwash pump draws filtered water for
backwashing.
The backwash sequence is initiated by rising head in the filter
or by elapsed time. A travelling bridge complete with backwash pump
and optional air-scour equipment traverses the length of the filter,
washing each cell in turn. Following completion of the cycle, the
travelling bridge returns to its start position to await the next
backwash signal. There are two standard widths of filter 5m and
3m, the length of the filter being varied to provide the required
filter area. Filter tanks can be constructed in concrete or steel
tank packaged form.
Filtromatic at Silchester WwTW, Thames Water
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Filter Construction:
The filter is available either as a site constructed unit or, in
the case of smaller applications, as a packaged unit. Site constructed
units include the bridge and drive, cells, backwash hood and pump,
controls and accessories necessary for operation. These site constructed
units normally contain 10 to 50 cells, each of which may filter
up to 50m³/h, depending on the chosen design and maximum filtering
rates.
The packaged units, which include filter tank, cells, bridges, controls,
backwash hood and pump are available with filtering areas from 12.5m²
to 25m².
Cell Construction:
The Filtromatic filter can be designed with either pre-stressed
concrete or fabricated steel filter cells. The cells may be shipped
as complete units, ready for installation in the filter tank. Since
the cells are self-supporting over their entire width, installation
is reduced to simply setting the cells on supporting ledges built
into the tank wall and grouting them in place.
Cell floors are smooth and uniform and are
fitted with polypropylene nozzles. The nozzles are of a non-clog
design and offer uniform distribution for filtering and backwashing.
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here for printable PDF |
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Tony Gillard
Business Development Manager
+44 (0)1706 367555
Reference Sites
• Silchester WwTW, Thames Water
• Chorley WwTW, United Utilities
• Brentwood WwTW, Thames Water
• Hillhouse WwTW, United Utilities
• Newbridge WwTW - Stirling Water
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